Smart AI solutions for your production

Visual quality control and predictive maintenance. Fast implementation, integration with existing systems, measurable ROI.

Schedule a free consultation See our solutions

AI solutions for modern manufacturing

Each module works independently. Together they form DigitFactory ONE — one system for complete production control.

DigitFactory ONE Module
AI Vision

Visual quality control

Automated inspection system based on industrial cameras and NVIDIA Jetson. Real-time defect detection with precision beyond manual inspection.

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Real-time detection

Up to 60 fps, defects from 0.25 mm

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PLC integration

OK/NOK signals, reject control, archiving

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Full traceability

NOK image archiving, quality reports, audit data

Visual quality control system
Predictive maintenance system
DigitFactory ONE Module
AI Predictive

Predictive maintenance

Intelligent AI-based machine monitoring that predicts failures before they happen. IoT sensors analyze vibration, temperature, and operating parameters 24/7.

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Early detection

AI predicts failures days or weeks in advance

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Less downtime

30–50% fewer unplanned production stops

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24/7 monitoring

SMS/email alerts, online dashboard, trend reports

DigitFactory ONE

A comprehensive platform supporting maintenance teams in industrial environments. It combines an intelligent AI assistant with a full CMMS and real-time machine monitoring.

6
integrated modules
3
AI agents working 24/7
14
AI Assistant tools
1
machine context

Everything works in the context of the selected machine. AI chat, incidents, sensors, and documentation automatically adapt to the machine you are working on. The longer the system runs, the stronger its knowledge base becomes.

DigitFactory ONE — AI Assistant conversation with machine context

AI Assistant — an intelligent chat that knows your machines, failure history, and technical documentation

Explore the platform modules

Click a module to see how it works in practice.

Machine monitoring and KPIs

A complete view of your factory status in one place. MTTR and MTBF metrics, machine health gauges, and real-time trend charts.

  • KPI metrics: MTTR, MTBF, availability
  • Health gauge charts for each machine
  • Time-series charts with sensor data
  • Daily reports generated automatically
Machine monitoring dashboard

AI Maintenance Assistant

An AI agent with 14 tools that understands the context of your machines. Ask in natural language and it responds using documentation, failure history, and sensor data.

  • Natural language: “Why is the motor overheating?”
  • Searches manuals, diagrams, and instructions
  • Diagnoses root causes of failures
  • Suggests solutions from previous incidents
Conversation with the AI Maintenance Assistant

Incident management

The full incident lifecycle — from report to diagnosis to resolution. AI automatically analyzes the cause and saves the solution to system memory.

  • Automatic root cause analysis
  • Repair history per machine
  • Spare parts tracking
  • Solutions are stored in the AI knowledge base
Incident management dashboard

Sensors and IoT data

24/7 monitoring of vibration, temperature, and machine operating parameters. Trend charts, alert thresholds, and automatic alerts on deviations.

  • Vibration, temperature, current, RPM
  • Time-series charts with history
  • Configurable alert thresholds
  • SMS/email alerts on threshold breaches
Sensor data charts

Maintenance schedules

Planning inspections, replacements, and maintenance. The system reminds teams about upcoming deadlines and helps optimize service windows.

  • Inspection and maintenance calendar
  • Automatic reminders
  • History of completed inspections
  • Linked with spare parts
Maintenance schedules

Machine documentation hub

Upload manuals, electrical diagrams, and operating instructions. AI parses PDFs and indexes the content, then searches them on demand in the context of service questions.

  • PDF upload with automatic parsing
  • Semantic search (embeddings)
  • AI cites relevant documentation passages
  • Document-to-machine linking
Technical documentation hub

Spare parts and inventory

Spare parts records linked to machines. The system warns about low stock and tracks usage for every incident.

  • Parts catalog per machine
  • Stock levels with thresholds
  • Automatic deduction during repairs
  • Usage history and costs
Spare parts management

AI agents working for your factory

Not one chatbot — three specialized agents, each with its own tools and responsibilities.

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Diagnostics Agent

Diagnostics and troubleshooting

Analyzes failure symptoms, combines sensor data with repair history and documentation, and proposes the cause and solution while learning from every incident.

Root cause analysis Machine memory 14 tools Sensor data
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Documentation Agent

Knowledge from technical documentation

Searches manuals, diagrams, and operating instructions. Answers technical questions by citing the right passages. No more digging through binders.

RAG / embeddings PDF parsing Source citations Diagrams
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Watchdog Agent

Proactive 24/7 monitoring

Works continuously in the background. Analyzes sensor data, detects anomalies, and sends alerts before a problem becomes a failure. Generates daily health reports.

24/7 monitoring Anomaly detection SMS/email alerts Daily reports

Deployment flexibility

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With internet access

Latest AI models (Gemini, Claude) delivering the highest answer quality

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Fully offline

NVIDIA Jetson + local LLM, no internet connection — ideal for IT-restricted environments

Start with one module. Expand at your own pace.

You do not need to buy the entire platform. Choose the module that solves your most urgent problem.

1

Choose a module

Need quality control? Start with AI Vision. Need failure prediction? Start with AI Predictive.

2

Pilot in weeks

We deploy the selected module on your line. You validate value on real production data.

3

Expand when needed

Add more modules when you are ready. Everything works together in one system with the AI Assistant.

How we implement our AI solutions

A simple process that quickly leads to real results. We start with a pilot in a few weeks that validates the value for your production.

🎯 Quality control implementation

1
Analysis and samples

We collect 200–500 images (OK/NOK) of your product. We define success metrics.

2
AI model and demo

We train a defect detection model and show a demo using your samples.

3
Line installation

Installation of cameras and NVIDIA Jetson. PLC integration with OK/NOK signals.

4
Testing and optimization

Production validation. A report with metrics such as precision and sensitivity.

⚙️ Predictive maintenance implementation

1
Machine audit

Identification of critical machines. Analysis of failure history and costs.

2
Sensor installation

Installation of vibration and temperature sensors. IoT gateway configuration.

3
System learning phase

AI learns normal machine behavior. Alert threshold calibration.

4
Dashboard and alerts

Online dashboard launch. SMS/email alert configuration.

Expected outcomes

Fast
First results
24/7
System monitoring
95%+
Detection accuracy
30–50%
Less downtime

Concrete, measurable benefits

Our AI solutions deliver results that translate directly into financial impact.

AI Vision — benefits

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80%+ fewer defects

Detect defects invisible to the human eye. Eliminate defective products before shipping.

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Less manual workload

Automate repetitive visual inspection and free operators to focus on higher-value decisions.

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100% traceability

Every product checked and documented. Image archive for analysis and audits.

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ROI < 6 months

Fast payback thanks to fewer claims, material savings, and higher efficiency.

AI Predictive — benefits

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Failure prediction

AI detects anomalies weeks before failure. Plan repairs without stopping production.

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30–50% less downtime

Eliminate unplanned stops. Optimize maintenance schedules.

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20% lower maintenance costs

Replace parts at the right time. Extend machine lifetime.

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Peace of mind 24/7

Non-stop monitoring with SMS/email alerts. Check machine status from your phone.

DigitFactory ONE = maximum OEE

Combining modules into one platform gives full control: high product quality (AI Vision) + maximum machine availability (AI Predictive) + intelligent management (AI Assistant) = 15–25% OEE improvement

Engagement model — pilot with a guarantee

We start with a fast pilot that validates the value of the solution on your production in just a few weeks. You pay only for achieved results.

📸 Quality control pilot

  • Phase 1: Product analysis, sample collection, AI model training
  • Phase 2: Camera and NVIDIA Jetson installation on the line
  • Phase 3: Testing, optimization, metrics report

Outcomes: Working system, AI model, PLC integration, performance report

🔧 Predictive maintenance pilot

  • Phase 1: Machine audit, identification of critical points
  • Phase 2: Sensor installation, AI system calibration
  • Phase 3: Dashboard launch, alert configuration

Outcomes: IoT sensors, online dashboard, alert system, machine baseline

Success guarantee

You pay for results

Success fee only after agreed KPIs are achieved

No hidden costs

Transparent pricing and a clearly defined scope from day one

Post-deployment support

Training, service, and system development

Why us?

We combine industrial automation experience (PLC/SCADA) with the latest AI technologies. We speak the language of production and deliver solutions that work in real factory environments.

8 years in automation

We understand production realities

We know the challenges of production floors. Our AI solutions are designed for industrial conditions — dust, vibration, and changing lighting.

Local AI

Edge processing

NVIDIA Jetson and local processing. Low latency, independence from the internet, full control over data.

ROI-first

You pay for results

Success-fee model — you pay the full amount only after agreed KPIs are achieved. Transparent metrics, measurable outcomes.

Fast deployment

Rapid implementation

Do not wait months for results. In a few weeks, we will launch a working system on your line with the first measurable outcomes.

Ready for an intelligent production transformation?

Start with a free consultation. We will analyze your needs and identify the AI solutions with the highest ROI.

Schedule a free consultation 🏭 See the DigitFactory ONE demo 📞 Call now

Start transforming your production

Describe your production challenges. We will prepare a pilot proposal with concrete metrics and an ROI commitment.

Contact details

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Lokalizacja

DigitFactory
44 Dluga Street
43-246 Zablocie

We work with manufacturing companies across the country

Schedule a free consultation

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