Predictive Maintenance for Industrial Equipment

Reliable condition monitoring with industrial sensors and edge AI. Standards-based measurements, actionable diagnostics, and a scalable architecture that grows from one line to multi-site deployments.

Overview

Every factory is different, so the impact of downtime varies by process, product mix, and shift structure. Instead of generic claims, we tailor predictive maintenance to your context. Our approach combines standards-compliant vibration monitoring (ISO 10816/20816), proven industrial sensors, and NVIDIA Jetson edge processing for fast, reliable insights without dependency on the internet.

Standards-based

ISO 10816/20816 compliant measurements

Edge-first

Local decisions on NVIDIA Jetson

PLC-ready

OK/NOK alarms, EtherNet/IP/PROFINET

Scalable

From one machine to multi-site cloud

Two monitoring approaches to fit your needs

STANDARD

Basic Condition Monitoring

Track overall machine health trends for pumps, fans, and motors. Quick to deploy with minimal disruption to your operations.

  • Industrial-grade vibration sensors with weatherproof housing
  • Wireless sensors for hard-to-reach equipment
  • Easy integration with existing control systems
PRO

Advanced Diagnostics

Early fault detection for bearings and gearboxes with detailed diagnostics. Catch problems weeks before they become failures.

  • Multi-axis sensors for comprehensive monitoring
  • Automatic baseline learning and intelligent thresholds
  • Advanced analytics for bearing and gear diagnostics

Reliable sensors for industrial environments

We use proven industrial-grade sensors from trusted manufacturers like Banner Engineering and Autosen. These sensors are built specifically for harsh factory conditions and deliver reliable data you can trust for critical maintenance decisions.

STANDARD

Autosen AV003 Industrial Sensors

Rugged vibration sensors designed for continuous monitoring in demanding industrial environments. Perfect for basic trending and ISO 10816 compliance.

  • Weatherproof design for harsh conditions
  • Direct integration with your existing PLC systems
  • Cost-effective solution with proven reliability
PRO

Banner QM30VT3 Smart Sensors

Advanced multi-axis sensors with built-in intelligence for early fault detection. Automatically learn your equipment patterns and set optimal thresholds.

  • Detects bearing and gearbox problems weeks in advance
  • Self-learning algorithms reduce false alarms
  • Comprehensive diagnostics for critical equipment

Banner Q45 Wireless Network

Battery-powered wireless sensors for vibration, temperature, current, and pressure monitoring. Install anywhere without running cables or power.

  • Multi-year battery life with minimal maintenance
  • Quick installation without disrupting operations
  • Expand monitoring coverage to remote equipment

Banner S15C Smart Converters

Modernize your existing sensors without replacement. Convert analog signals from current equipment into smart, connected monitoring systems.

  • Protect your existing sensor investments
  • Add IoT capabilities to legacy equipment
  • Industrial-grade reliability you can trust

Seamless integration with your systems

PLC/SCADA Connection

Direct integration with your existing control systems. Get OK/NOK alarms right in your operator screens and maintenance dashboards without changing your workflow.

Wireless Gateway

Connects wireless sensor networks and handles local data processing. Provides secure cloud connectivity when needed while maintaining local operation capability.

Open Standards

Built on industry-standard protocols that work with any PLC, SCADA system, or CMMS. No vendor lock-in means you maintain flexibility for future changes.

Local intelligence with cloud scalability

Edge (offline-ready)

Local Processing Unit

Industrial computer that processes sensor data locally for real-time alerts and decision making. Continues working even during network outages, ensuring continuous protection.

Cloud (multi-site)

Enterprise Analytics

Optional cloud platform for managing multiple facilities, advanced reporting, and cross-site benchmarking. Secure connection enables remote monitoring and management.

Choose your deployment approach

STANDARD

Basic Monitoring Package

  • Industrial vibration sensors for key equipment
  • Gateway for data collection and PLC integration
  • Wireless sensors for broader coverage
  • Health zone assessment with trend alerts
PRO

Advanced Diagnostics Package

  • Multi-axis sensors with advanced analytics
  • Edge processing unit for real-time insights
  • Wireless expansion for complete facility coverage
  • Early fault detection with AI-powered diagnostics

Discuss your PdM pilot with our engineers

We propose a short pilot tailored to your machines, with clear success metrics and integration to your existing PLC/SCADA and maintenance workflows.

Schedule a free consultation